Case Study: Buckman Cuts Blade-Inspection Time 95 % with AI Computer Vision | KEYSYS

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KEYSYS helped Buckman eliminate manual work and reduce errors by transforming their creping blade inspection process with computer vision.

Client Snapshot:

Buckman Laboratories International is a specialty chemical company operating in over 90 countries, with expertise in pulp, paper, leather, and water treatment chemistry.

Business Challenge:

Buckman’s team manually inspected 40-foot creping blades daily, taking 30–60 microscope measurements and entering them into spreadsheets to generate reports—a process that was slow, error-prone, and labor-intensive.

KEYSYS Solution:

KEYSYS built a desktop application powered by AI-driven computer vision to automate blade measurements, calculate wear metrics, and instantly generate standardized PDF reports.

Impact & Key Metrics:

KEYSYS automated 95% of Buckman’s blade inspection and reporting workflowsaving time, reducing errors, and significantly lowering operational overhead.

Before KEYSYS:

Manual blade inspections, spreadsheet-based reporting,
& high risk of human error.

After KEYSYS:

Automated measurements & reporting using AI-powered computer vision.

95% of the process streamlined.

“Watching operators swap a 45-minute microscope routine for a two-minute scan—and trust the results instantly—reminds me why we automate in the first place.”
Lee Daniel

CTO, KEYSYS

FAQ:

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What is creping?
For tissue paper products, the process of creping is what gives the sheet the required lower density and increased caliper. The creping process, more than any other step in tissue making chain, is what determines the final product’s characteristics.
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What data was generated in the reports?

The KEYSYS application generates reports including:

  • Wear rate (in both imperial and metric units)
  • The angle of the wear
  • Length of time the blade was in service

Application Screenshots:

The video below shows a creping blade in action

Ready to Transform Your Business’ Workflow?